Corrugated boxes and cardboard are universally popular choices when it comes to packaging. Corrugated boxes feature a durable design and are made by cutting and folding corrugated cardboard. Meanwhile, corrugated cardboards are lightweight yet durable boards that are made by glueing together corrugated sheets to one or more liner boards. 

The boxes extend protection to the contents within against impact, temperature changes, and more. So, if you are looking forward to shipping products soon, read along and learn more about the types of corrugated boxes and cardboard, their size specifications, and more.

Unveiling the Types of Corrugated Cardboard

Looking forward to buying different types of cardboard boxes? First, learn about the diverse range of corrugated cardboard:

  • Single Face Board

These comprise one corrugated cardboard sheet and a liner layer. They can be used to cover contents with irregular shapes and are perfect for holding products while in transit.

  • Single Wall Board

This is one of the most common types of corrugated cardboard. It consists of a single corrugated medium sandwiched between two liners.

  • Double Wall Board

When you want a carton box type with two corrugated flutes placed alternately between three layers of liners, you are referring to this cardboard. Its strong design makes it ideal for long-term storage. You can get it from BonKaso online.

  • Triple Wall Board

These extremely strong corrugated board types comprise three layers of corrugated flute placed strategically, one after the other, between four layers of liners. They easily resist sudden impact and prove to be a lighter alternative to heavy packaging materials.

Key to Safe Product Shipping: Diverse Types of Corrugated Boxes

If you aren’t aware of the various types of corrugated boxes or are new to packaging, enhance your knowledge by learning about their types below:

  • Slotted

These boxes are made by scoring and slotting corrugated cardboard, which can be folded to achieve a desirable box shape. It is one of the most common types of corrugated boxes.

  • Telescope

These boxes get their name due to their telescope-like design. It comprises two sets of foldable sections, a body and a cover, which are folded over each other. The cover acts as the lid, while the body acts as the container that carries shipment products.

  • Rigid

These types of corrugated boxes are initially in three pieces: two end pieces and the third piece which forms the body of the box. The two end pieces are folded together into the ends of the box, while the remaining one piece becomes the carrier that carries products.

  • Folder

These corrugated boxes comprise one corrugated cardboard, which is scored and folded together to form a box. Folder boxes can be further classified into three categories: one piece, tray, and five panel.

  • Tucktop Auto Bottom

These boxes feature a pre-glued folding bottom, which automatically snaps into place when you open the box. The top of this box has tuck flaps that slide seamlessly into the front of the box and secure it closed without any need for adhesives.

  • Double Cover

Now, these corrugated boxes comprise three pieces: a rectangular or square tube that forms the body and top and bottom telescopic covers. The design of these boxes allows placement of the item onto the bottom cover, then the tube body is lowered over the item and the top cover is used for final closure.

Explore the Benefits of Corrugated Boxes for Diverse Industries

The corrugated boxes can be designed to satisfy any shipment need, making them an important packaging material. Hence, here are the benefits that they offer to diverse industries:

  • E-Commerce Industry

As this industry involves shipment to various destinations, corrugated boxes serve multiple purposes here. They offer the type of safety that the industry requires for the shipment of various products in diverse sizes, shapes, and quantities.

  • Food Industry

The glue used to join the liners and flutes in a corrugated box is made from water and starch, thus promising food safety. Besides extending food security, these boxes also protect the food against external bacterial attacks, helping keep food fresh longer.

  • Electronics Industry

During transit, if the electronics are exposed to sudden impacts, it may lead to broken electronic parts, loose connections, wire displacements, or even damaged circuits! Thus, corrugated boxes are used in addition to the packing materials for enhanced safety.

How Corrugated Boxes are Made: A Concise Synopsis

A corrugated box-making process starts with making the paper that forms its outer layer. Materials like wood pulp or recyclable paper are refined and processed to form long sheets of paper. Further, the paper is passed through a series of corrugating rollers, giving it a wavy texture. Thus, flutes are ready. 

In the next step series of paper and flutes are passed through heated rollers, i.e., corrugator machines, which cause them to bond, forming a sturdy corrugated cardboard. 

Further, the cardboard is cut, folded, and glued together to form a corrugated box of desirable shape. Finished boxes can be printed and labelled as desired.

Dimensions Matter: Corrugated Box and Flute Size Specifications

The size of shipping boxes can be diverse, but you must be aware of their standard specifications. Similarly, the flutes used in making the boxes carry certain size specifications, which are mentioned below:


Single Wall 3 Ply

Crucial Parameters

Corrugated Flute Sizes and Types

A

B

C

E

F

Thickness

4mm

3mm

3.8mm

2mm

1mm

Bearing Capacity

5-7kg

5kg

2-5kg

1-2kg

≤ 1kg




Double Wall 5 Ply

Crucial Parameters

Corrugated Flute Sizes and Types

AB

BE

Thickness

7mm

5mm

Bearing Capacity

80-300kg

≤ 80kg




Triple Wall 7 Ply

Crucial Parameters

Corrugated Flute Sizes and Types

EBA

ABB

Thickness

9mm

10mm

Bearing Capacity

≤400kg

400-1000kg


Wrapping Up

If you are into packaging, you will need the best quality corrugated boxes. In such a scenario, you can trust BonKaso for its unique, innovative products that seamlessly stand the test of time. The products are crafted to precision and made in India, thus featuring the best expertise and reliable craftsmanship. So, the next time you think of purchasing corrugated boxes, BonKaso would be a smart choice.

FAQs

  1. Are standard size cardboard boxes available online?

Absolutely! The cardboard boxes are available in various size specifications. One can order them per their respective packaging needs.

  1. Why do corrugated cardboard flute sizes vary?

The flute size of corrugated cardboard varies in thickness based on their types, whether A, B, C, E, or F. The different sizes are designed to align with diverse load-bearing capacities.

  1. Are the different types of cardboard boxes packaging ideal for fragile products?

Absolutely! The different types of cardboard boxes used in packaging are designed specifically to offer protection to products when in transit. The design of the box is so stable and strong that it helps keep the contents in pristine condition.